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FAS Fire Door Foam™ 750ml
Product Information£16.98 EXC. VAT
FREE DELIVERY
For orders over £199 exc VAT
NEXT DAY DELIVERY
On all orders before 4pm
FAS Fire Door Foam™ – Orange Fire-Rated PU Expanding Foam for Fire Door Installations
Fire Door Foam™ is a PU expanding foam specifically designed and tested to seal gaps between walls and fire door frames, providing up to 60 minutes of fire protection. As the UK's only orange fire-rated fire door foam, it replaces the need for mineral fibre wool, mastic, and specialist intumescent packers. Thoroughly tested on fire door assemblies to meet relevant fire, smoke and acoustic standards, Fire Door Foam™ is suitable for use with timber fire door frames and screens. A 750ml can typically cover 3–4 door sets and includes protective gloves for safe handling.
Key Features
- CCPI Assessed - 015700188/1227
- The UK's only orange fire-rated fire door foam
- No need for mineral fibre wool or mastic
- Compatible with standard plastic and timber packers
- Fire-rated up to 60 mins (120 mins with FAS Fire Door Intumescent Acrylic Sealant)
- Specially tested with fire-rated timber door sets
- Sound reduction capabilities of up to 60 dB RW, depending on the doorset
- Comes with protective gloves
- Suitable for gaps between 5-30mm (FD30) and 5-25mm (FD60)
- 750ml can = 3-4 doorsets
- Applicator gun not included, but available to purchase separately
- Orange pigments may differ between production batches
Areas of Application
- Cavity gap filling and perimeter pointing between walls and timber frames of fire doors and screens
- Timber frames, softwood (FD30), hardwood and MDF
- Use FAS Intumescent Acrylic Sealant mastic capping for FD90-120 fire door sets
- Review the installation guide and installation video for more details
Fire Performance & Certification
- Fire tested to 30, 60, 90 and 120 minutes with fire door sets
- Tested in accordance with BS 476: Part 20 & 22: 1987
- Tested in accordance with BS EN 1634-1: 2014
- Smoke and leakage tested to BS EN 1634-3: 2004
- Acoustic tested in accordance with:
- EN ISO 10140-1: 2016
- EN ISO 10140-2: 2010
- EN ISO 717-1: 2013
- Certifire Certificate: CF5839
- CCPI Assessed: 015700188/1227
Test reports can be supplied on request. Contact our technical team for details.
Storage & Disposal
- Cans can be stored for at least 12 months from the production date when stored unopened under cool, dry conditions between 5°C and 30°C. They should not be left in an overheated environment or in direct sunlight. Do not expose the product to temperatures exceeding 50°C.
- Empty cans should be disposed of appropriately in line with local regulations. Refer to the Material Safety Data Sheet for more information.
Maintenance
- Recorded inspection should be conducted in line with the maintenance and inspection schedule that is defined for the building or project. These should be conducted and recorded by competent individuals.
- Where the product is damaged or tampered with, a new product should be installed with the installation guidance.
Product Specifications
Volume: 750ml
Shelf Life: 12 months if stored in accordance with storage guidance.
Material: PU Foam
Colour: Orange
- All website information and technical data reflect the latest versions. For any earlier versions, please contact our sales office.
Installing Fire Doors with FAS Fire Door Foam™
Installing 90-120 minute fire doors with FAS Fire Door Foam™ & Intumescent Acrylic Sealant
What fire rating does Fire Door Foam™ offer?
Fire Door Foam™ has been fire tested to 60 minutes (BS476 Pt20/22: 1987 & BS EN1634-1) in timber
and composite doorsets and timber glazed screens. It has also been tested to achieve up to 120 minutes when installed with FAS Fire Door Intumescent Acrylic Sealant or FAS Fire Door Silicone. Please refer to the installation guidance found on the Foam product page.
Why use Fire Door Foam™ instead of stone mineral fibre wool as backing for FAS Fire Door Intumescent Acrylic Sealant?
Fire Door Foam™ installation saves time and money against traditional mineral fibre wool methods.
Can I add architraves over Fire Door Foam™?
Architraves are optional, Fire Door Foam™ has been tested with and without.
Can I use Fire Door Foam™ when doorsets are required to have smoke control.
Yes, Fire Door Foam™ has smoke leakage evidence to BS EN 1634-3: 2004.
Can you use Fire Door Foam™ on one side and Acrylic Sealant on the other?
No, Fire Door Foam™ must be applied to both sides and completely fill the void. For gaps up to 5mm, Fire Door Intumescent Acrylic Sealant can be used without backing.
Do I need to cap off Fire Door Foam™ with intumescent mastic?
No, there is no need to cap with mastic for fire ratings of up to 60 minutes. Our Fire Door Foam™ is also tested for smoke.
Do the packers have to be covered with Fire Door Foam™?
No, providing that the packers are installed or cut back to be flush with the frame edge, they do not have to be concealed with Foam.
Do you have to install Fire Door Foam™ with specialist packers or fixings?
No, Fire Door Foam™ has been specifically tested with plastic packers and standard screw fixings.
Timber and MDF packers may also be used where required.
Does Fire Door Foam™ have a shelf life?
Fire Door Foam™ has a 12-month shelf life whilst stored in temperate conditions (5°C > 30°C).
Does Fire Door Foam™ have an acoustic rating?
Yes, Fire Door Foam™ has sound reduction capabilities of up to 60 dB Rw.
Is Fire Door Foam™ NHBC approved?
Yes, Fire Door Foam™ is approved by the NHBC. It is also a mandated product for the installation of fire doors by multiple national building developers.
Is Fire Door Foam™ tested with architraves?
Yes, Fire Door Foam™ has been tested for use with and without architraves.
What is the minimum and maximum gaps Fire Door Foam™ can be used?
The minimum practical width is 5mm and maximum tested gap is 33mm. Please refer to the installation guide for specific fire-door guidance.
Why use Fire Door Foam™? What are the alternatives?
It saves time and money against traditional methods like mineral wool & mastic.
Can timber packers be used?
Yes, Fire Door Foam is tested with both plastic and timber packers, providing that they are equal to or of a higher density than the door frame.
FAS Fire Door Foam™ – Orange Fire-Rated PU Expanding Foam for Fire Door Installations
Fire Door Foam™ is a PU expanding foam specifically designed and tested to seal gaps between walls and fire door frames, providing up to 60 minutes of fire protection. As the UK's only orange fire-rated fire door foam, it replaces the need for mineral fibre wool, mastic, and specialist intumescent packers. Thoroughly tested on fire door assemblies to meet relevant fire, smoke and acoustic standards, Fire Door Foam™ is suitable for use with timber fire door frames and screens. A 750ml can typically cover 3–4 door sets and includes protective gloves for safe handling.
Key Features
- CCPI Assessed - 015700188/1227
- The UK's only orange fire-rated fire door foam
- No need for mineral fibre wool or mastic
- Compatible with standard plastic and timber packers
- Fire-rated up to 60 mins (120 mins with FAS Fire Door Intumescent Acrylic Sealant)
- Specially tested with fire-rated timber door sets
- Sound reduction capabilities of up to 60 dB RW, depending on the doorset
- Comes with protective gloves
- Suitable for gaps between 5-30mm (FD30) and 5-25mm (FD60)
- 750ml can = 3-4 doorsets
- Applicator gun not included, but available to purchase separately
- Orange pigments may differ between production batches
Areas of Application
- Cavity gap filling and perimeter pointing between walls and timber frames of fire doors and screens
- Timber frames, softwood (FD30), hardwood and MDF
- Use FAS Intumescent Acrylic Sealant mastic capping for FD90-120 fire door sets
- Review the installation guide and installation video for more details
Fire Performance & Certification
- Fire tested to 30, 60, 90 and 120 minutes with fire door sets
- Tested in accordance with BS 476: Part 20 & 22: 1987
- Tested in accordance with BS EN 1634-1: 2014
- Smoke and leakage tested to BS EN 1634-3: 2004
- Acoustic tested in accordance with:
- EN ISO 10140-1: 2016
- EN ISO 10140-2: 2010
- EN ISO 717-1: 2013
- Certifire Certificate: CF5839
- CCPI Assessed: 015700188/1227
Test reports can be supplied on request. Contact our technical team for details.
Storage & Disposal
- Cans can be stored for at least 12 months from the production date when stored unopened under cool, dry conditions between 5°C and 30°C. They should not be left in an overheated environment or in direct sunlight. Do not expose the product to temperatures exceeding 50°C.
- Empty cans should be disposed of appropriately in line with local regulations. Refer to the Material Safety Data Sheet for more information.
Maintenance
- Recorded inspection should be conducted in line with the maintenance and inspection schedule that is defined for the building or project. These should be conducted and recorded by competent individuals.
- Where the product is damaged or tampered with, a new product should be installed with the installation guidance.
Product Specifications
Volume: 750ml
Shelf Life: 12 months if stored in accordance with storage guidance.
Material: PU Foam
Colour: Orange
- All website information and technical data reflect the latest versions. For any earlier versions, please contact our sales office.
Installing Fire Doors with FAS Fire Door Foam™
Installing 90-120 minute fire doors with FAS Fire Door Foam™ & Intumescent Acrylic Sealant
What fire rating does Fire Door Foam™ offer?
Fire Door Foam™ has been fire tested to 60 minutes (BS476 Pt20/22: 1987 & BS EN1634-1) in timber
and composite doorsets and timber glazed screens. It has also been tested to achieve up to 120 minutes when installed with FAS Fire Door Intumescent Acrylic Sealant or FAS Fire Door Silicone. Please refer to the installation guidance found on the Foam product page.
Why use Fire Door Foam™ instead of stone mineral fibre wool as backing for FAS Fire Door Intumescent Acrylic Sealant?
Fire Door Foam™ installation saves time and money against traditional mineral fibre wool methods.
Can I add architraves over Fire Door Foam™?
Architraves are optional, Fire Door Foam™ has been tested with and without.
Can I use Fire Door Foam™ when doorsets are required to have smoke control.
Yes, Fire Door Foam™ has smoke leakage evidence to BS EN 1634-3: 2004.
Can you use Fire Door Foam™ on one side and Acrylic Sealant on the other?
No, Fire Door Foam™ must be applied to both sides and completely fill the void. For gaps up to 5mm, Fire Door Intumescent Acrylic Sealant can be used without backing.
Do I need to cap off Fire Door Foam™ with intumescent mastic?
No, there is no need to cap with mastic for fire ratings of up to 60 minutes. Our Fire Door Foam™ is also tested for smoke.
Do the packers have to be covered with Fire Door Foam™?
No, providing that the packers are installed or cut back to be flush with the frame edge, they do not have to be concealed with Foam.
Do you have to install Fire Door Foam™ with specialist packers or fixings?
No, Fire Door Foam™ has been specifically tested with plastic packers and standard screw fixings.
Timber and MDF packers may also be used where required.
Does Fire Door Foam™ have a shelf life?
Fire Door Foam™ has a 12-month shelf life whilst stored in temperate conditions (5°C > 30°C).
Does Fire Door Foam™ have an acoustic rating?
Yes, Fire Door Foam™ has sound reduction capabilities of up to 60 dB Rw.
Is Fire Door Foam™ NHBC approved?
Yes, Fire Door Foam™ is approved by the NHBC. It is also a mandated product for the installation of fire doors by multiple national building developers.
Is Fire Door Foam™ tested with architraves?
Yes, Fire Door Foam™ has been tested for use with and without architraves.
What is the minimum and maximum gaps Fire Door Foam™ can be used?
The minimum practical width is 5mm and maximum tested gap is 33mm. Please refer to the installation guide for specific fire-door guidance.
Why use Fire Door Foam™? What are the alternatives?
It saves time and money against traditional methods like mineral wool & mastic.
Can timber packers be used?
Yes, Fire Door Foam is tested with both plastic and timber packers, providing that they are equal to or of a higher density than the door frame.
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